Home / Resources / ..

What’s Next for Roadmaster Velocity Patchers: Innovations in Preventative Road Maintenance for 2025

New SP200 mini patcher. The archway team working at the development and innovations.

By Liam McNamee, Founder and Technical Manager

At Archway Products, we don’t just design machines—we craft solutions to real-world road maintenance challenges. The Roadmaster velocity patcher isn’t just about fixing potholes; it’s about empowering road managers with the most advanced tools for efficient, preventative road maintenance.

Smarter, Greener Road Maintenance Solutions

For over 25 years, our Roadmaster spray injection patcher system has set the standard for sustainable road repair. We minimize waste, reduce material usage, lower energy consumption, and deliver the lowest cost per square meter of repaired surface. Our commitment to preventative road maintenance means roads last longer, require fewer repairs, and remain safer for everyone.

 

Why choose Roadmaster?

  • Proven velocity patcher technology
  • Efficient pothole repair, even in challenging conditions
  • Reduced environmental impact
  • Lowest cost per square meter

Built for All Weather and Road Conditions

If you’ve worked in Ireland or the UK, you know that rain and cold are constant hurdles for road maintenance. Most patching systems sit idle when temperatures drop or roads get wet. Not the Roadmaster. With our innovative winter kit, repairs are possible even in freezing conditions where other patchers fail. Our technology enables patching on damp roads and even during light rain, so Roadmaster machines operate up to 40 weeks a year—far beyond the typical April-to-October patching season. In Cork, our teams patch roads all year round, proving the flexibility and reliability of the Roadmaster system.

 

Taking Preventative Road Maintenance Global

Over the past two years, we’ve expanded beyond the British Isles, adapting our Roadmaster velocity patchers to new countries and diverse road networks. Last year, we delivered a Roadmaster to the Icelandic Roads Authority, showcasing our commitment to providing effective preventative road maintenance solutions worldwide.

 

Looking Ahead: Roadmaster Innovations for 2025

We’re excited to announce several new developments for 2025:

Patcher in the Box

The new Patcher in the Box brings Roadmaster’s proven spray injection patcher technology to a modular, globally adaptable format. Shipped in a container and mountable on any local chassis cab, it delivers the same safety, power, and efficiency—now with unmatched logistical flexibility. No matter where you are, you can tackle potholes and maintain roads with the trusted Roadmaster system.

Mini Patcher

Urban roads, bike paths, and narrow city streets present unique challenges. That’s why we created the Mini Patcher: a compact version of the Roadmaster velocity patcher, designed for tight spaces without compromising on performance. Now, preventative road maintenance is possible everywhere—from city centers to rural lanes.

 

Frequently Asked Questions

Q: How does the Roadmaster perform in winter?
A: Our winter kit allows the Roadmaster to patch roads even in freezing conditions, ensuring year-round preventative road maintenance.

Q: What is preventative road maintenance?
A: Preventative road maintenance uses advanced technology, like the Roadmaster velocity patcher, to repair minor defects before they become major issues, saving time and money.

Q: Can Roadmaster patchers be used outside the UK and Ireland?
A: Absolutely! Our modular solutions, like the Patcher in the Box, are designed for global use and can be adapted to local vehicles and conditions.

 

Join the Conversation

At Archway, we thrive on challenges and innovation. Many of our best ideas come from conversations with road managers, contractors, and users like you. If you’re facing specific road issues or want to learn more about our latest developments in preventative road maintenance, we’re here to listen.

As we head into 2025, let’s work together to keep roads safe, sustainable, and ready for whatever comes next.

Contact Archway Products today to discover how our 2025 innovations can help you build a safer, more sustainable road network.

Better roads are everyone’s business. Together, we can make it happen.

 

Let’s Talk

Get in touch to discuss how Roadmaster can help you turn the tide on road maintenance. Fill out the form and one of our team will be in touch to arrange an exploratory call.

"*" indicates required fields

This field is for validation purposes and should be left unchanged.
*Required Field.